A Conformable CMOS Ultrasound System for Point-of-Care Imaging

Point-of-care ultrasound has transformed bedside diagnostics, yet current systems remain limited by rigid form factors, bulky external electronics and the need for skilled operators. Here we report a conformable ultrasound imaging patch that integrates a 1024-channel CMOS ultrasound application-specific integrated circuit (ASIC) directly beneath a conformable piezocomposite transducer array. The 10 mm X 8 mm, 1024-element ASIC contains on-chip transmit and receive beamforming, reducing the effective off-chip channel count by 16X while preserving image fidelity. Fabricated on a flexible polyimide substrate and bonded using anisotropic conductive film, the patch operates untethered from conventional ultrasound consoles and requires only a laptop for control and data acquisition. The device supports focused, plane-wave and diverging-wave transmission with steering over {+/-}30{degrees} in azimuth and {+/-}15{degrees} in elevation, achieving peak-to-peak acoustic pressures up to 7 MPa at a 4.4-MHz center frequency (mechanical index of 1.7), within diagnostic safety limits. Phantom experiments demonstrate three-dimensional imaging with axial and lateral resolutions (in both XZ and YZ planes) of 0.5 mm and 2 mm, respectively, and accurate contrast reproduction in tissue-mimicking phantoms. Human studies further demonstrate three-dimensional (3D) visualization of the internal jugular vein and carotid artery, as well as rib-shadow-free imaging of pleural motion during respiration. This work establishes a scalable architecture for chronic, wearable ultrasound imaging and highlights the potential of CMOS-integrated, conformable ultrasound systems for continuous physiological monitoring and remote diagnostics.