Lab-on-a-3D-Printer for Democratized Reconfigurable Digital Microfluidics
Ye, S.; Schremmer, B. R.; Guan, Z.; Goncharov, A.; Han, G.-R.; Rajasenan, V.; Zou, Y.; Li, X.; McDonough, C. R.; Ozcan, A.; Di Carlo, D.
Show abstract
Automation in the life sciences remains dominated by expensive, centralized robotic systems, leaving most laboratories unable to access precision robotic liquid handling. Here we present the Lab-on-a-3D-Printer (Lo3DP), a reconfigurable robotic microfluidic platform that repurposes the motion control, thermal regulation, and open-source programmability of consumer 3D printers to deliver laboratory-grade automation at a hardware cost below $500. By replacing the extruder with a multifunctional magnetic toolhead, Lo3DP actuates ferrofluid droplets with sub-100 {micro}m positioning accuracy and programmable volume control spanning 0.5-25 {micro}L, enabling the full repertoire of digital microfluidic operations within inexpensive laser-cut chips (<$3). We quantitatively validate system performance through long-term droplet transport exceeding 40,000 s without degradation, automated serial dilutions with high linearity (R{superscript 2} [≥] 0.99), and fully automated colorimetric nucleic acid amplification assays whose results match conventional benchtop workflows under tightly regulated isothermal conditions (CV {approx} 0.3%). By harnessing the global economies of scale of consumer 3D printers, Lo3DP provides accurate, reproducible, and programmable assay automation at a fraction of the cost and footprint of conventional systems, establishing a practical path toward desktop-scale, democratized laboratory robotics.
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