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Sludge liquefaction and stratification enable ultra-high digestion rate and resource recovery for waste activated sludge treatment

Wang, S.; Lu, Q.; Liang, Z.; Wang, C.; Shi, J.; Jia, B.; Liang, Y.; Jiang, D.; Liang, D.; Zhang, Y.; Dolfing, J.; Wang, P.; Wang, L.; Qiu, R.

2025-04-30 bioengineering
10.1101/2025.04.27.650825 bioRxiv
Show abstract

Most of the energy, nitrogen/N and phosphorus/P entering wastewater treatment plants (WWTPs) accumulates in waste activated sludge (WAS). While these resources are theoretically recoverable through anaerobic digestion (AD), conventional sludge AD faces long-standing challenges of low organic loading rate and limited N/P recovery. Here, building on an innovative sludge liquefaction and stratification technique, we present a novel process entitled SPREAD that boasts 10 times higher organic loading rates and recovers 5 folds of N/P resources, relative to conventional sludge AD. We develop an anaerobic digestion database (ADDB) for multi-omics analyses of digestion microbiomes, and pinpoint the mechanism underlying the exceptionally high organic loading rate and remarkable N/P recovery in SPREAD. Importantly, we identify a negative correlation between the Gibbs free energy ({Delta}G) and the relative abundance of methanogens, enabling identification of bottleneck steps for stimulation and augmentation of methanogenic digestion. Our study provides a game-changing technology for the treatment and resource recovery from WAS and opens a new avenue for sustainable management and carbon/energy-neutrality of WWTPs.

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