Metal Ions Guide the Production of Silkworm Fibers

Silk fibers unique mechanical properties have made them a desirable material for various applications, from medical to optical materials and even in sensing. Yet, to date, no synthetic method has come close to reproducing this remarkably strong biomaterial due to the complexity and insufficient understanding of the mechanism of silk fiber formation. While ions are known to play a key role in the production of natural silk fiber, how they do so has thus far eluded discovery. Here we report that a broad composition of metal ions guides structural transformations in the silk fibroin protein inside the silkworm silk gland. By using a combination of cryo-electron microscopy techniques coupled with elemental analysis, we followed the changes in the composition and spatial localization of metal ions inside the silk gland. We observed that ions are homogenously dispersed during the initial stages of silk secretion and storage inside the silk gland, but once the fibers are spun, the ions delocalize from the silk fibroin fiber core to the sericin coating gum layer. This shift in ion localization is accompanied by the alignment of protein chains and an increase in silk feedstock viscosity inside the silk gland - changes that make the protein more sensitive to shear and enable the initiation of the liquid-to-solid transition in the silk. Moreover, the selective doping of the spun silk fibers with metal ions modifies their mechanical performance. These findings highlight the importance and the dynamic role of metal ions in the evolution of silk fibers mechanical properties, enhance our understanding of the mechanism of silk fiber formation, and lay the foundations for developing new concepts in biomaterial design.