PolyJet 3D Printing of Tissue Mimicking Materials: An Investigation of Characteristic Properties of 3D Printed Synthetic Tissue

Current anatomical 3D printing has been primarily used for education, training, and surgical planning purposes. This is largely due to the models being printed in materials which excel at replicating macro-level organic geometries; however, these materials have the drawback of unrealistic mechanical behavior and system properties compared to biological tissue. The new Digital Anatomy (DA) family of materials from Stratasys utilizes composite printed materials to more closely mimic mechanical behavior of biological tissue, potentially allowing more realistic models for design evaluation. Various experimental DA Solid Organ (SO) configurations were quantitatively evaluated under axial loading for comparison with porcine liver in terms of stiffness. Additionally, Structural Heart - Myocardium (Myo) configurations were quantitatively evaluated under different lubricant conditions for comparison with porcine epicardium and aorta in terms of lubricity. Finally, experimental DA Subcutaneous Tissue configurations were qualitatively evaluated by experts with significant pre-clinical implant experience for cutting, tunneling, and puncture procedures. In general, the experimental SO configurations showed promising compliance results when compared to porcine liver. The stiffness of DA configurations was either within the same range or on the lower bound of porcine tissue stiffness values. The lubricity of DA configurations with surface treatments was comparable with porcine epicardium and aorta. In terms of qualitative cutting, DA did not perform well for any of the configurations; however, tunneling and puncture were rated favorably for some of the experimental configurations. Despite some limitations, DA feels closer to real tissue than other commercially available 3D printed materials. Furthermore, the lower sample-to-sample variability of DA allows for repeatability not provided by biological tissue. The promising results and repeatability indicate that DA materials can be used to configure structures with similar characteristic mechanical properties to porcine liver, epicardium, and subcutaneous tissue, adding new value as not only an educational, training, and surgical tool, but also as a research tool.